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Configuration guide · Sunsynk battery

Sunsynk Battery Not Charging — System Mode, SolarMan and BMS Faults

Hybrid inverter battery not charging from solar or grid despite settings appearing correct. Most common cause: System Mode set incorrectly in SolarMan portal. Very few of these are actual hardware faults — they're configuration issues resolvable remotely.
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  • Most common Sunsynk issue
  • Applies to all Sunsynk hybrid models
  • Usually fixed remotely in one session
Battery staying empty overnight?

This diagnostic guide covers every setting that can prevent charging. Work through the steps in order — most cases are resolved by the third step.

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Safety: Isolate at the DC switch if you notice any error lights on the inverter or battery.

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Last updated

Diagnosis steps

6-step diagnostic process

Work through these steps in order. Most battery charging issues are resolved by Step 2.

1

Check System Work Mode in SolarMan

Log into SolarMan, navigate to Device → Settings → System Work Mode. If the mode is set to Selling First, this is almost certainly your problem. Selling First mode maximises grid export and does not force charge from the grid or solar. Change to Time of Use (or the mode appropriate for your tariff) to enable charging windows.

2

Check SoC target and minimum SoC headroom

In SolarMan, check the State of Charge (SoC) settings: target SoC (maximum charge level) and minimum SoC (discharge floor). If the battery is already at or above the target SoC, the inverter will not charge further — there's no work to do. For example, if minimum SoC is 90% and target is 90%, charging will never happen. Set minimum SoC to ~10-20% and target to 90-100% to allow the system to charge from near-empty to full.

Check your data: Look at SolarMan's battery SoC graph for the previous night. What was the SoC at the moment your charge window was supposed to start? If already at target, there's no headroom to charge.
3

Check BMS communication status

In SolarMan, on the Device page, check the battery status. It should display a valid percentage (e.g., 45% SoC, 78% SoC). If the battery shows 0% or Unknown, the inverter has lost communication with the battery BMS. This prevents charging entirely. Check the CAN or RS485 communication cable between the inverter and battery — it may be loose, disconnected, or damaged.

4

Verify charge schedule times and timezone

In SolarMan, check the Time of Use charge window times. The window must exactly match your tariff's cheap-rate period. Common windows: Octopus Flux off-peak 02:00–05:00 · Economy 7 approximately 00:30–07:30. Octopus Go windows vary by Go variant, so take the hours from your own tariff agreement. Also check that the inverter clock is set to current local time. During British Summer Time (BST), if the clock is still on GMT, the window will fire 1 hour late.

Clock offset is very common: Check the inverter clock in SolarMan (Device → Information). If it shows a time 1 hour different from your local time, the clock hasn't adjusted for BST/GMT changeover.
5

Confirm grid charge is enabled

In SolarMan, find the grid charge settings (usually under Device → Settings → Grid Charge). Verify that grid charge is set to ON for the time windows where you want the battery to charge from the grid. If grid charge is disabled, the battery will only charge from solar generation, not from cheap-rate grid electricity.

6

Check CT clamp orientation if applicable

If your Sunsynk has a CT clamp installed (for import/export monitoring), check that it's oriented correctly. Portals differ on which sign means import, so do not rely on the sign alone. Test it by behaviour instead. At night, with no solar and the battery idle, note the grid figure in SolarMan. Switch on a kettle. The figure must move further in the import direction. If it moves the other way, the CT clamp is reversed. This can prevent charging from activating correctly.

Context

About Sunsynk charging issues

Sunsynk hybrid inverters (3.6kW, 5kW, 8kW, 12kW models) are widely installed across the UK from 2020 onwards. They integrate directly with SolarMan monitoring (formerly PVMaster) and support native Octopus Agile, Intelligent, and Go tariff integration via Time of Use schedules. However, the SolarMan portal doesn't always clearly surface these settings, and many systems are delivered with factory defaults rather than customer-optimised configuration.

The result: nearly 30% of Sunsynk owners report battery not charging overnight despite having a charged battery and a cheap-rate tariff available. In almost all cases, it's a settings issue — System Mode set to Selling First, SoC headroom exhausted, or timezone mismatches — not a hardware fault.

Most common causes
1. System Mode = Selling First (not Time of Use)
2. SoC target set too high — battery already at target
3. Inverter clock offset by 1 hour (BST/GMT issue)
4. Grid charge disabled in settings
5. BMS communication lost (battery shows 0% or Unknown)
FAQ

Sunsynk battery charging questions

Check System Work Mode in SolarMan — if set to Selling First, the inverter will export all solar to the grid rather than charging the battery. Change to Time of Use mode. Also check that the battery SoC is below the charge target and that there is headroom to charge. If the battery is already at the target SoC, the inverter will not charge further.
A battery showing 0% or Unknown state indicates the inverter has lost communication with the battery BMS. This is a separate issue from charging configuration. Check the CAN or RS485 communication cable between the inverter and battery. The cable may be loose, disconnected, or damaged. Do not open the battery enclosure yourself — contact a qualified engineer.
Intermittent charging is often caused by: charge window times drifting due to BST/GMT clock mismatch (the window fires 1 hour late), SoC target set too high leaving no headroom to charge, or grid charge being toggled on/off manually. Check your SolarMan logs to see whether the charge window is firing at the expected time. If consistently 1 hour late, the clock/timezone is the issue.
Yes. A battery management system (BMS) fault can prevent charging entirely. The BMS protects the battery cells from overcharge and may trigger a shutdown if it detects abnormal conditions — temperature imbalance, cell voltage issues, or communication errors. If the battery shows as 0% or Unknown in SolarMan (indicating lost BMS communication), or if the battery refuses to charge despite correct settings, a BMS fault is likely. A free remote diagnostic (no fix, no fee) can identify BMS-related faults and determine if the battery requires service or replacement.
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